Best Stick Welders under $500 – Reviews of Affordable Picks

YesWelder YWA-160 IGBT Inverted Stick Welder

4.8 WeldWins Rating

The YesWelder YWA-160 IGBT Inverted Stick Welder offers exceptional value for money, combining user-friendly features with robust performance. Ideal for DIY enthusiasts and small shops, this portable welder ensures precise and versatile welding capabilities without breaking the bank.

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• Brand:

  YesWelder

• Model:

  YesWelder YWA-160 IGBT Inverted Stick Welder

• Price Rating:

  $$

• Power Input:

  120V or 220V

• Display And Control:

  Easy Digital Display and Control

• Welding Capability:

  DC TIG weld capable

• Portability:

  Light and portable

• Additional Features:

  Built-in Hot Start

The YesWelder YWA-160 IGBT Inverted Stick Welder is a game-changer for those looking to dive into the world of welding without spending a fortune. Priced under $300, this welder offers a plethora of features that make it an excellent investment for both beginners and seasoned welders. The digital display and minimalistic control panel make setting precise parameters a breeze, ensuring that even novices can achieve professional-quality welds. Additionally, the welder's ability to run on both 120V and 220V power inputs adds to its versatility, making it suitable for various welding environments.

One of the standout features of the YesWelder YWA-160 is its portability. Its compact and lightweight design means you can easily transport it to different job sites or store it without taking up much space. Despite its small form factor, this welder packs a punch with adjustable arc force, VRD, and a built-in hot start feature, all of which contribute to safer and more efficient welding. The welder is also compatible with 6010, 6011, and 7018 rods, further enhancing its versatility and making it a valuable addition to any workshop.

While the YesWelder YWA-160 excels in many areas, it's important to note a couple of minor drawbacks. The current display may show a higher reading than the actual output, and an adapter is required for 120V power. However, these issues are relatively minor compared to the overall value and performance this welder provides. The option to add a TIG torch, although not included, makes this unit even more versatile, allowing users to expand their welding capabilities as needed. With a 1-year warranty and a robust build, this welder is designed to withstand the demands of regular use, making it a reliable choice for DIY enthusiasts and small shop owners alike.

In summary, the YesWelder YWA-160 IGBT Inverted Stick Welder is a feature-rich, affordable, and portable welding solution that offers excellent value for money. Its user-friendly design, versatile power input options, and robust performance make it an ideal choice for anyone looking to start or enhance their welding projects. Whether you're a hobbyist or a professional, this welder provides the tools you need to achieve high-quality results without a hefty price tag.

Hobart Stickmate 160i Arc Welder

4.7 WeldWins Rating

The Hobart Stickmate 160i Arc Welder is a lightweight, versatile, and powerful tool perfect for both hobbyists and professionals. With its dual voltage input and infinite amp settings, it offers precise control and exceptional performance.

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• Brand:

  Hobart

• Model:

  Hobart Stickmate 160i Arc Welder

• Price Rating:

  $$$$$

• Power Input:

  Dual input 120 volts or 240 volts

• Output Current:

  160 amps

• Welder Type:

  DC stick welder

• Warranty:

  5-year warranty

• Technology:

  Hot start technology

The Hobart Stickmate 160i Arc Welder is a testament to Hobart's commitment to quality and durability. Known for their industrial-grade construction, Hobart welders have always been a favorite among professionals and hobbyists alike. The Stickmate 160i continues this tradition with its robust performance and user-friendly features. Despite being manufactured in China, it adheres to Hobart's stringent specifications, ensuring that it meets the high standards expected from the brand. This welder is backed by a 5-year warranty, providing peace of mind and assurance of its long-term reliability.

One of the standout features of the Stickmate 160i is its lightweight design. Weighing in at under 20 pounds, it is incredibly portable and easy to maneuver, making it ideal for on-site jobs and projects that require mobility. The included shoulder strap further enhances its portability, allowing users to carry it effortlessly. Additionally, the welder's dual voltage input capability (120V or 240V) adds to its versatility, enabling it to handle a wide range of welding tasks with ease.

Performance-wise, the Hobart Stickmate 160i does not disappoint. It boasts a wide output current range of 20-160 amps, which, combined with its infinitely adjustable dial, allows for precise control over the welding process. This feature is particularly beneficial for tasks that require fine-tuning and accuracy. The welder is also equipped with Hobart's Hot Start technology, which ensures a smooth and easy start every time, reducing the chances of electrode sticking and improving overall efficiency. Capable of welding 1/4-inch steel plates, this welder is a powerful tool that can handle demanding projects with ease.

While the Stickmate 160i is limited to stick welding processes, it excels in this area, making it a reliable choice for those who primarily engage in stick welding. The nationwide network of Hobart dealers and service centers further adds to its appeal, ensuring that users have access to support and maintenance when needed. Overall, the Hobart Stickmate 160i Arc Welder is a high-quality, versatile, and portable welding solution that offers excellent value for its price, making it a worthy investment for both professionals and DIY enthusiasts.

Eastwood ARC 80 Stick Welder

4.5 WeldWins Rating

The Eastwood ARC 80 Stick Welder is a compact and lightweight welding solution perfect for on-the-go repairs and occasional welding tasks. Its user-friendly design and adjustable amperage control make it an excellent choice for DIY enthusiasts and small shop owners alike.

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• Brand:

  Eastwood

• Model:

  Eastwood ARC 80 Stick Welder

• Price Rating:

  $$$

• Process:

  Stick welding

• Power Input:

  120V input

• Portability:

  Weighs 7.5 lbs.

• Output:

  80 Amps

• Duty Cycle:

  20% at 80 amps

The Eastwood ARC 80 Stick Welder is a game-changer for those who need a reliable and portable welding solution. Weighing just 7.5 lbs and measuring 12.5 x 9 x 4.7 inches, this welder is incredibly easy to transport and store, making it an ideal addition to your toolkit. Whether you're a DIY enthusiast or a small shop owner, the ARC 80 offers the convenience of having a welder on hand without taking up too much space or breaking the bank.

One of the standout features of the Eastwood ARC 80 is its adjustable amperage control, which allows you to fine-tune the welding process to suit your specific needs. With an output of 80 amps and a duty cycle of 20% at 80 amps, this welder is perfect for light to medium welding tasks. The hot start and anti-stick features further enhance its usability, ensuring a smooth and efficient welding experience. While it may not be suitable for heavy-duty industrial tasks, it excels in making quick repairs and handling unexpected problems on the fly.

The ARC 80 runs on a standard 120V input, making it compatible with household outlets and generators. This versatility is particularly beneficial for operations like farms and ranches, where random or temporary repairs are often needed. Additionally, DIYers will find this welder invaluable for automotive repairs and restoration projects. Although it is limited to stick welding and is not compatible with 6010 electrodes, its ability to support up to 3/32 electrodes makes it a versatile tool for various applications.

In summary, the Eastwood ARC 80 Stick Welder is a fantastic choice for those who need a reliable, portable, and user-friendly welding solution. Its compact size, adjustable amperage control, and essential features make it a valuable addition to any toolkit. Whether you're tackling occasional welding tasks in a small shop or need a dependable welder for on-the-go repairs, the ARC 80 delivers excellent performance and value.

Lincoln AC225 Stick Welder

4.6 WeldWins Rating

The Lincoln AC225 Stick Welder is a legendary and durable welder, renowned for its reliability and performance. Ideal for both beginners and seasoned welders, this classic machine offers exceptional value under $500.

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• Brand:

  Lincoln

• Model:

  Lincoln AC225 Stick Welder

• Price Rating:

  $$$$

• Design:

  Classic “tombstone” arc welder

• Type:

  Transformer stick welder

• Popularity:

  All time best selling Lincoln welder

• Welding Type:

  AC stick welder

• Output:

  40 to 225 amp output

• Power Input:

  240 volt power

The Lincoln AC225 Stick Welder is a testament to Lincoln's commitment to quality and durability. As one of the best-selling welders of all time, it has earned its place in countless fabrication shops across the country. Its classic 'tombstone' design may seem old-fashioned, but it is precisely this robust construction that ensures its longevity. With a 3-year warranty and a reputation for lasting decades, the AC225 is a reliable investment for any welding enthusiast.

One of the standout features of the Lincoln AC225 is its Smooth Arc technology, which guarantees easy starts and consistent arc maintenance. This makes it an excellent choice for those who may be new to welding, as well as seasoned professionals who appreciate a machine that delivers reliable performance every time. The welder's 40 to 225 amp output range provides versatility, allowing users to tackle a variety of projects, from 16-gauge sheet metal to 1/4-inch steel.

While the AC225 may lack some of the modern features found in newer designs, its simplicity is part of its charm. The transformer technology, though heavier and bulkier than inverter machines, is incredibly durable and less prone to failure. This welder is built to withstand the test of time, making it a valuable addition to any workshop. The included 10-foot ground clamp cable and 15-foot electrode cable add to its convenience, ensuring you have everything you need to get started right away.

Despite its weight and somewhat dated appearance, the Lincoln AC225 Stick Welder remains a top choice for those seeking a reliable, high-performing welding machine. Its ability to weld a wide range of materials with ease, combined with its legendary durability, makes it a worthwhile investment. Whether you're a hobbyist or a professional, the Lincoln AC225 offers exceptional value and performance that is hard to beat.

ARCCAPTAIN 200A Arc Welder

4.7 WeldWins Rating

The ARCCAPTAIN 200A Arc Welder is a versatile and beginner-friendly welding machine that offers both stick and TIG welding processes. With its lightweight design and easy-to-read digital display, it's perfect for DIY enthusiasts and small shops looking for a reliable and affordable welding solution.

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• Brand:

  ARCCAPTAIN

• Model:

  ARCCAPTAIN 200A Arc Welder

• Price Rating:

  $

• Power Output:

  200A of power

• Welding Processes:

  Stick and Lift DC TIG processes

• Power Input:

  Dual input voltage (110V and 220V)

• Control Panel:

  Digital display with synergic controls

• Ease of Use:

  Beginner-friendly with simple setup

• Portability:

  Lightweight and includes shoulder strap

The ARCCAPTAIN 200A Arc Welder is an excellent choice for those new to welding or anyone looking for a reliable, easy-to-use machine. Its dual input voltage capability (110V and 220V) ensures that you can use it in various settings, whether at home or on a job site. The digital display with synergic controls simplifies the setup process, allowing even beginners to start welding in minutes. This precision in settings helps prevent bad habits and ensures a smoother learning curve.

One of the standout features of the ARCCAPTAIN 200A is its versatility. It supports both stick and Lift DC TIG welding processes, making it a flexible tool for different welding needs. The lightweight design and included shoulder strap make it highly portable, so you can easily move it around your workspace or take it to remote locations. Despite its compact size, it delivers a powerful 200A output, suitable for a variety of light-duty welding tasks.

Safety is a top priority with the ARCCAPTAIN 200A. It comes equipped with multiple safety features, including VRD (Voltage Reduction Device), which helps prevent electric shocks. This is particularly important for beginners who may not yet be familiar with all the safety precautions required in welding. The machine's ease of use and safety features make it an ideal choice for weekend warriors, hobbyists, and even small farms or outdoor maintenance tasks.

While the ARCCAPTAIN 200A offers numerous advantages, it's worth noting that the TIG torch is not included, and the brand is not as well-known as some other manufacturers. However, the affordable price, 30-day money-back guarantee, and 2-year warranty provide peace of mind and make it a worthwhile investment. Overall, the ARCCAPTAIN 200A Arc Welder is a fantastic option for those seeking a dependable, user-friendly welding machine that won't break the bank.

Forney 180 ST Stick Welder

4.6 WeldWins Rating

The Forney 180 ST Stick Welder is a lightweight, highly portable dual-purpose welder that offers both DC stick and TIG capabilities. With a wide current adjustment range and the ability to handle various steel thicknesses, this welder is perfect for both hobbyists and professionals.

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• Brand:

  Forney

• Model:

  Forney 180 ST Stick Welder

• Price Rating:

  $$$

• Portability:

  Lightweight at 14 pounds, highly portable

• Welding Capability:

  DC stick and DC TIG

• Power:

  IGBT inverter power

• Warranty:

  5-year warranty

The Forney 180 ST Stick Welder is a versatile and powerful tool that stands out for its dual-purpose functionality. Weighing in at just 14 pounds, this welder is incredibly portable, making it easy to transport to different job sites or around your workshop. Its lightweight design does not compromise its performance, as it offers both DC stick and DC TIG welding capabilities, making it a valuable addition to any welder's toolkit.

One of the standout features of the Forney 180 ST is its wide current adjustment range, from 10 to 180 amps. This allows for precise control over the welding process, whether you're working on thin 18-gauge sheet metal or thicker 1/2-inch steel. The welder's IGBT inverter power ensures consistent performance, even when using generator power, which can often be unreliable. This makes it an excellent choice for those who need a reliable welder in various environments.

While the Forney 180 ST does not come with a TIG torch or gas regulator, these can be easily purchased separately to fully utilize its TIG capabilities. The absence of a TIG foot pedal connection might be a drawback for some, but the welder's high-frequency lift arc and smooth, easy-starting arc welding more than make up for it. The stick welding side of the machine receives high praise for its performance, making it a reliable option for a wide range of welding tasks.

In addition to its impressive features, the Forney 180 ST Stick Welder is backed by a 5-year warranty, reflecting the company's commitment to quality and durability. Whether you're a hobbyist looking to tackle DIY projects or a professional in need of a dependable welder, the Forney 180 ST offers excellent value and performance, making it a worthwhile investment.